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Tamiya Team Hahn Racing MAN Semi Truck Spec Class Racer Build

9/17/2018

 
As a Redcat Racing Dealer, most of my time and most of my RC projects are Redcat related.  I also own several Tamiya kits however and have done so since the early 80's.  I've also recently started racing and was super excited to discover the Tamiya Euro Truck Class!  Enter my latest Amazon purchase, a Tamiya Team Hahn Racing MAN Semi Truck!

Follow along as I build the truck.  I'm not sure yet but I may also talk about some of my race experiences and set-ups as I learn about them.
Tamiya Euro Truck Racing Class Rules

Tamiya Euro Truck Class Rules:

As a new racer, one of the things that interested me the most about the Tamiya Truck Class is the simple rules.  Each club is a little different but essentially the rules are that the truck has to be box stock with the exception of bearings.  The ESC and motor have to be the stock units from the kit but most clubs will allow the addition of a Deans battery connector.  2s "round case" LiPo batteries are permitted but some clubs have pretty strict rules as to what pack can be run so be sure to ask around.  I'll be using ​a Peak Racing PowerMax 4200 pack as this is what my club recommends.
Tamiya Euro Truck Battery and Bearings
I chose to use a Peak Racing Powermax 4200 Battery and Team FastEddy Bearings
Getting started
I started the build by pulling everything out of the box and having a look through.  It was interesting to see that the instructions were for the TT-01 touring car chassis with a second smaller instruction book for the parts specific to the Euro Truck
Tamiya Euro Truck Instructions
TT-01 Chassis Instructions + Added Pages for Euro Truck
Steps 1 and 2 - Spur Gear and Drive Shaft
It took me a moment to remember how to find everything but once it came back to me, steps one and two were a snap.  I opened up Bag A as indicated in the left column of the instructions and quickly found everything needed.  Step one also required that I open up my FastEddy bearings

I also forgot momentarily that part numbers such as "B8" for the body posts meant plastic tree "B", part "8" but once I remembered, I quickly found and installed the two body posts.
Tamiya Euro Truck Instructions - Prop Shaft, Spur Gear, Bearing
Drive shaft and spur gear already installed
Step 3 and 4 - Motor
Next up was the installation of the motor.  Because I'll be racing this truck, I decided to break-in the motor before installing it.  There are several tutorials online talking about how to break-in a brushed motor so I won't talk about it here.  After breaking-in the motor, I added a touch of oil to the motor bushings then installed the pinion gear.  It wasn't called for in the instruction manual but I added some blue thread lock to the pinion grub screw and motor mount screws to help ensure they do not come loose.  I finished up this step my adding a small amount of the included grease to the pinion and spur gear then covered it all up with the gear cover.

The kit allows for different sized spur and pinion gears but the Euro Truck Class Rules only permit the use of the stock 19t pinion and 61t spur
Tamiya Euro Truck Motor
No need to set gear mesh, the motor mount holds everything perfectly in place
Step 5 - Rear Diff
The truck includes gear differentials.  If you run the stock motor, I don't see any reason why you'd ever have a problem with these diffs.  The build of the rear diff was simple, I used the included grease on the gears and a #1 Phillips bit to secure the three small screws.
Tamiya Euro Truck Rear Diff Gears
The diff gears are metal and should be durable
Step 6 - Rear Diff Installation
Next up was the installation of the rear diff into the chassis.  This was straight forward as well but I had to add some pressure to the plastic bevel gear to get it to snap into place.  Once the gear clicked into it's spot, everything dropped nicely into place.
Tamiya Euro Truck Rear Diff Gear
Make sure the plastic bevel gear snaps fully into place then install the rear diff
Step 7 - Rear Suspension Arms
This step confused me a little bit.  The manual shows an option for a short wheelbase and a long wheelbase.  I had to stop to do a little research to see what option the Euro Truck should use and discovered that the long wheelbase is correct.  Simply ignore the grey call out boxes and follow the picture in the center of the instruction manual....like I have in the photo below

***I realized after assembly that I had the left upper arm flipped in the wrong direction - don't follow my picture - flip the upper left arm to match the right upper arm****
Tamiya Euro Truck Rear Suspension Setup
Ignore the short wheelbase option - the Euro Truck is long wheelbase
Step 8 - Rear Axles
The rear axles went together easily.  My kit only came with the C2 axles, not the C7 so hopefully those are the correct ones.  I also used ball bearings in place of the RB1 bushings so I didn't have to grease anything.  Be sure to give your axles a quick test spin before moving on to the next step.  One of my bearings wasn't perfectly seated into the hub so the axle had a slight wobble.  A quick press on the back of the axle snapped the bearing into place and everything rotated perfectly after that.
Tamiya Euro Truck Rear Axles
Ensure bearings are properly seated into the hubs
Step 9 - Rear Skid Plate / Bumper
The rear skid plate is nice and smooth.  I'm sure this will help the chassis glide along the carpet without any snags
Tamiya Euro Truck Rear Skid Plate
Rear skid plate is smooth and easy to install
Step 10 - Rear Dogbones and Axles
Next up was the installation of the rear dogbones and axles.  I added a little of the included grease to each end of the dogbones then bolted everything up as directed.  I snugged up the hinge pins then backed them off a very small amount to ensure the suspension moved freely.  I ignored the body posts at this point as I'll be adding different posts in a later step.

***Update, I was confused by the rear body posts.  Install B5 rear body posts at this point***
Tamiya Euro Truck Rear Axles
Ignore the body posts for now...you'll install the Euro Truck body posts later
Step 11 - Front Arms
The hardest part of step 11 was finding part P7.  These pivot balls are located in the small plastic bag that also contains the servo saver.  My Tamiya soft jawed pliers worked well for snapping the pivot balls into place.
Tamiya Euro Truck Front Pivot Balls
Part P7 is found in the servo saver bag
Step 12 - Front Diffs
Time to open Bag B and build the front diff.  This one assembles exactly the same as the rear diff so no surprises here.
Tamiya Euro Truck Front Diff
Open Bag B to start on the front diff
Step 13 - Front Diff Install
The front diff install was nice and easy.  Once again, I used my FastEddy bearings instead of the kit's plastic bushings.  I added a little grease to the differential pinion and ring gear.
Tamiya Euro Truck Front Diff
The front diff installs easily. Don't forget to add a little grease to the ring and pinion gears
Step 14 - Front Arms
The front suspension arms installed just like the rear.  I added a little grease where indicated then moved on to the next step
Tamiya Euro Truck Front Suspension Arms
Front arm install was easy just like the rest of the build so far
Steps 15 and 16 - Front Skid Plate and Axles
The front skid plate drops quickly into place and the front axles are also a breeze to assemble.  Just be sure to fully seat the bearings into the spindles
Tamiya Euro Truck Front Skid Plate and Spindles
Front skid plate and spindles assembled with ease
Step 17 - Front Suspension Arms
The next step was to install the front suspension arms.  The only challenge here was the fact that I started to run low on the Tamiya supplied grease.  Thankfully I had some Associated black grease on hand so used that.

***Update - It turned out that this was the last step that required grease.  I could have squeezed enough grease out of the included Tamiya grease tube but you may or may not want to have a second tube of grease on hand just in case***
Tamiya Euro Truck Front Suspension
I started to run low on Tamiya Grease so started to use some Associated Black Grease
Step 18 - Shocks
The shocks were comically easy to assemble.  These are simple friction dampers.  They don't contain any oil and all four took less than two minutes to assemble!
Tamiya Euro Truck Shocks
No oil here...just simple friction dampers
Step 19 - Shock Installation
The shocks installed quickly and easily.  Ignore the grey call out box that talks about short wheelbase and just use the MB2 screws to secure the shocks
Tamiya Euro Truck Shocks
The front and rear shocks installed quickly and easily
Step 20 - Steering Arms
My only tip here is to "note the direction" like it says in the instructions.  Each D11 part has a small dot on it to help indicate the where to mount the steering arm.  I missed this initially and had to remove one of the arms and re-install it in the correct position
Tamiya Euro Truck Steering Arms
Be sure to note the direction - look for the little dots on the arms
Step 21 - Front Bumper
No issues here, just drop the bumper over the posts then secure it with the top plate
Tamiya Euro Truck Front Bumper
The large foam front bumper should help protect the front end
Step 22 - Attaching Steering Arms
The steering assembly dropped nicely into place.  It worked well to install the grub screws into the metal steering post first, then screw the steering posts into the chassis by passing my hex wrench through the steering post.  The mechanism is surprising smooth and free of slop.  The use of ball bearings here likely helps.
Tamiya Euro Truck Steering Links
The aftermarket bearing kit helps keep things precise
Step 25 - Checking Electronics
In keeping with the spirit of the Tamiya Euro Truck Spec Class, I chose some affordable electronics including a HexFly HS-15CS 15kg metal gear servo and a FlySky FS-GT3C transmitter / Receiver Combo.  The Futabo servo horn fits the HexFly servo perfectly.
Tamiya Euro Truck Servo
The HexFly HS-15CS should have more than enough torque for this little truck
Step 25 - Install Electronics
This step took a little longer than the others but it wasn't difficult.  The servo bolted in without a problem, the ESC is held in place with kit supplied double sided tape and the receiver is also taped into place on top of the servo.  An additional bracket is included if your transponder requires a body post / body clip to secure it but I'll be using a MyLaps RC4 transponder so didn't need the bracket.

The Tamiya Euro Truck Spec rules don't allow the removal of the bullet connectors from the motor so shortening the wires is not an option.  The best I could do was strap them to the upper chassis brace with the included cable ties
Tamiya Euro Truck Electronics
Electronics installed as neatly as possible
I have heard of some people choosing to not install the motor cover but, my understanding is that the class rules require it to be installed so I've done so.
Tamiya Euro Truck Motor Cover
Motor cover looks good and keeps my truck legal
Step 26  - Wheels and Tires
Next up was to assemble the wheels and tires and install them onto the Chassis.  If you intend to race in the Euro Truck Spec Class, check with your club on their stance regarding gluing the tires to the wheels.  My club allows us to glue the tires so that's what I did.  I understand that some clubs do not allow you to glue the tires so be sure to check before gluing yours.
Tamiya Euro Truck Wheels and Tires
Wheels & tires installed - starting to look like a Euro Truck now
Time for instruction book number 2
With the completion of book one, I reached for the Euro Truck specific booklet.  All this second book talks about is the installation of the rear bumper (easy) and then cutting out and detailing the body (not so easy!)

This was by far the most time consuming RC body I have ever dealt with.  I think part of my challenge was that my 15 year old, worn out lexan scissors were not up to the task of cutting this much thick lexan.  Be sure to get yourself some nice lexan scissors before starting this step.  A good quality body reamer will also help a lot as you have to drill a total of 7 holes in the body.  My reamer was as old and dull as my lexan scissors and I messed up the holes where the mirrors install because of this.

By the time I was ready to finally install the body to the chassis, I was running out of energy (and interest) in the project so my final result was less than perfect but from 10 feet away it still looks pretty good.
Tamiya Euro Truck Body
Advice regarding the body
Take your time and take a break.  If I was to do this over again, I would spread the body out over a few days.  Definitely do not rush through it like I did or your results may suffer.  I still have a few decals I'd like to apply but I think I'll call it done for now...besides, it's race day tomorrow!
Tamiya Euro Truck Racing
Tools I used for the build
Whether you are building a Tamiya Euro Truck for spec racing or building a house, having good quality tools always helps.  Here's a list of tools that you'll want to have on hand for your build - I recommend having the best quality tools you can find
  • #2 (medium) Phillips Screwdriver
  • #1 (small) Phillips Screwdriver
  • Good quality lexan scissors
  • Good quality body reamer
  • Flush Cutters (Tamiya)
  • Needle Nose Pliers (Tamiya)
  • Blue, Medium Strength Thread Lock​

UPDATE:  After years of working on Tamiya vehicles, I only recently learned that they use  JIS spec screws.  Now that I know this, I highly recommend getting JIS screwdrivers or some Tamiya tools like these
Other required items
  • Servo - You don't need anything fancy.  A decent quality servo will be fine.  Avoid Hitec though.  Hitec makes great servos but their spline only has 24 teeth and Tamiya does not include a servo horn that will fit Hitec servos.  I used a HexFly HS-15CS but you can use just about any Futaba, Savox etc.
  • Transmitter and Receiver.  Anything you have access to will work just fine for this kit.  The receiver will install on top of the servo so ideally your receiver will not be too large but most are quite small these days.  I used a FlySky FS-GT3C because it's affordable and that is what I use in all of my vehicles at the moment and it works very well for me.
  • Battery.  Be careful here.  The chassis is designed to us NiMh batteries and there is very limited room for batteries.  If you are racing in the spec class, be sure to check the rules as they may specify exactly what battery you are permitted to run.  Also, most clubs prohibit any chassis trimming so don't remove any material to make room for your battery unless your club says it's okay to do so.  I used a Peak Racing PowerMax 4200 as that is what my club suggests.  Even this little battery is a tight fit.
  • Bearings.  Although not technically required, I highly suggest buying some ball bearings.  Whether you are racing or just ripping around on the road in front of your house, ball bearings will help your truck run faster for longer and with less "slop" in the mechanisms.  I used TeamFastEddy bearings and they fit well.
Summary
Well, that's pretty much it for the build.  For the most part, it went well.  Just remember to follow the steps for the long wheelbase, take your time, use good quality tools and then go have some fun!
​
'till next time.

​Rob
Jeff Spalding
11/24/2018 07:16:58 pm

Awesome walk through of the build....ge getting ready to put 2 of these together for me & my son to race @our local club...will be a help when time for us to build our own ...thanks👍

Rob link
11/25/2018 06:23:17 am

My pleasure Jeff. Have fun with your son, that's what it's all about.

Bye the way, my truck had a tendency of tipping over in the turns so a more experienced racer helped me apply a small amount of CA glue to the shoulder (where the sidewall transitions to the tread). It made a HUGE improvement to how the truck cornered.

Ask the guys at your track what they are doing with their trucks and I'd bet someone will show you how to do this too

Bob Boden
10/24/2019 07:00:39 am

Excellent narrative on the build of a euro truck. Thanks for confirming which wheel base option to go with. Same goes for confirming the axle length option. It’s reassuring to know that I guessed correctly.

I just started my build and figured that I had better make sure that I got these right before going any further. I thought I might find a reference to my questions in a forum post or something like that. I never expected to find such a detailed write up.

Thanks for taking the time to put this article together. It was huge help.

Like Jeff, I have another one to build for my son and we’re going to be racing them at our local indoor track.

With the help of your article, I’ll be able to impress him and fly through the build when we build his together.

Thanks.!


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